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Safety & Crashworthiness

Crashworthiness and safety approvals ensure occupant protection, pedestrian safety, structural integrity, and functional safety for active systems. Programs include sleds and full-scale crashes, impactor tests, restraint performance, and system diagnostics across variants and trims.

Evidence encompasses frontal/side/rear impacts, pedestrian head/legform tests, child restraint compatibility, steering column behavior, seat anchorage integrity, airbag deployment/sensors, and system fault detection. Documentation must align with authority templates and link to production CoP.

IAF helps plan worst-case bodies and trims, reserve accredited labs, and align safety evidence with other domains (lighting, EMC, OBD, software) to deliver coherent approval packages.

Understanding Crash & Safety Programs

The right mix of sleds and full-scale tests depends on body structure, restraint system strategy, and variant spread. Coordination with electrical safety and ADAS/airbag logic ensures robust overall protection.

Structural & Occupant Protection

Frontal/side/rear impacts, intrusion limits, load paths, seat anchorage integrity, and steering column behavior.

Pedestrian & Child Safety

Head/legform tests, child restraint compatibility, labeling, and airbag deactivation logic.

Restraints & Airbag Systems

Pretensioners, load limiters, airbag deployment timing, sensor calibration, and diagnostics.

Diagnostics, Software & Functional Safety

Fault detection, safe states, software versions, and interactions with ADAS and powertrain systems.

How IAF Supports Safety Programs

IAF optimizes test matrices, books crash/sled labs, and compiles authority-ready safety documentation.

Worst-Case & Variant Planning

Body/trim selection, occupant sizes, and restraint combinations to cover real-world configurations.

Crash, Sled & Component Labs

Access to accredited facilities for full-scale, sled, and subsystem tests with calibrated dummies/instrumentation.

Safety Dossiers & Localization

Drawings, photos, results, dummy data, and localized forms aligned to authority requirements.

Lifecycle Compliance

Change control for trim/airbag/seat updates, monitoring field feedback, and sustaining CoP.

Deliver Proven Crash & Safety Performance

Plan worst-cases, reserve crash labs, and submit complete safety files with IAF support.

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